Tag Archives: declination

Oscilloscope Testing of OnStep System

30 Saturday Apr 2022

Posted by in astronomy, Hopewell Observatorry, science, Telescope Making, Uncategorized

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We are still at work trying to debug our OnStep re-build of the venerable Ealing telescope drive system at Hopewell Observatory.

Without having a whole lot of experience with oscilloscopes, we used a brand-new OWON 200-series hand-held unit to measure the output of our various MaxESP3.03 boards towards the stepper motors. We don’t really understand what these waveforms actually mean, and a brief search of the OnStep wiki page does not immediately point me to screenshots of what the signals should look like under various conditions.

In any case, some of the waveforms we see look like simple square wave signals. Some look like weird semi-random combinations of square waves, and some look like just plain noise.

In this first video, we have an unmodified MaxESP3.03 board with TMC5160 drivers, not connected to any stepper motors. I attached the ground pin of the probe to one of the grounding grommets at a corner of the MaxESP board, and systematically probed the pins that come out towards the various windings on the stepper motor. We also pressed N, S, E, and W buttons to see what happened. Here goes:

Those of you who are experts on this: do these waveforms appear to be OK to you in this situation?

This next setup is different. It’s a MaxESP3.03 board that Ken Hunter has modified by adding or moving about ten jumpers on the underside of the board; it has no slip-stick drivers for RA or DEC mounted on the MaxESP board itself. Instead, each axis has three (not four) wires coming out of the same place that four wires generally come out to connect to your stepper motor; these three wires connect to four of the inputs on an external, and separately-powered TB6600 stepper driver, which then feeds four wires to the two coils on the stepper.

The arrangement we have now does seem to work, at least on our workbench at the ATM workshop in Chevy Chase Community Center in NW DC, as you can see and hear in this video, but, once again, neither Alan nor I have any idea if the waveforms are correct. Here is the video:

Again: experts — do you think those waveforms are correct?

We were surprised at how complex, and apparently noisy, are the signals on the Step and Dir lines from this modified MaxESP board to the green-and-black external TB6600 drivers. They don’t show up at all in these two previous videos, but they will show up in the next one, which I’m having a bit of trouble uploading at the moment.

In that video, I test both RA and DEC output.

In RA, pin #1 is Enable and is apparently not connected to anything. It produces a wave that looks like a crosscut saw seen from above that has teeth very widely spaced apart. That ENA signal doesn’t change no matter what buttons we push; we think the graph is merely showing interference from something or other.

Still in RA, pin #2 is the STEP pin, and it produces a nice square wave that changes dramatically in frequency when you press the E or W buttons on the SHC. We don’t really see the difference between the E or W graphs.

Still in RA, and in contrast, the graphs for both the Dir and GND pins seem to just look like noise. When one presses ‘E’ the noise graph from the Dir pin definitely changes voltage (it drops off the screen), but not when we press ‘W’. Nothing happens to the noise graph on the fourth pin (GND), no matter what we do.

On the DEC side, all pins seem to put out flat but noisy signals. The noise signal on Pin 2 (Step) moves dramatically but identically lower when you press either the North or South button on the SHC. The noise signal on Pin 3 (Dir) does not change when you press buttons, and neither does the noise signal on pin 4 (GND).

So can we conclude that this board is fried?

Satisfying Fixes Made to 50-year-old Electro-mechanical Telescope Drive at Hopewell Observatory

29 Wednesday Sep 2021

Posted by in astronomy, Hopewell Observatorry, Optics, Telescope Making

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About a week week ago, the right ascension (or RA) drive on a vintage mount at the Hopewell Observatory stopped working. Instead of its usual hum, it began making scraping noises, and then ground to a halt. (This drive is the one that allows one to track the stars perfectly as the earth slowly rotates.)

Another member and I carefully removed the drive mechanism, and I took it home. At first, I thought it was the motor itself, but after examining it carefully, I noticed that some clutch pads inside the gearbox had come unglued, causing the clutch plates to be cockeyed. The motor itself worked just fine when disconnected from the gear box.

I recalled that the pads and the clutch had been very problematic, and that our resident but now-deceased electro-mechanical-optical wizard Bob Bolster had had to modify the gearbox quite a bit. I carefully disassembled the gearbox and used acetone to remove all the old glue that he had used to glue the pads on. After doing some research to find some equivalent pad material, I yesterday ordered some new gasket material with adhesive backing from McMaster-Carr. Lo and behold, I received it TODAY! Wow!

I cut out new pads, re-assembled everything, and the gears and worm drive work just fine. Not only that: there were no screws or nuts left over!

In addition, I now see how we can replace the extremely complicated partially-analog clutch-and-drive mechanism, in both RA and in Declination with a much simpler stepper-motor system using something called OnStep.

Here is a photo of the some of the innards of the scope:

A bit complicated, no?

In the next photo, my pencil is pointing to the clutch pads inside the gear box that had come loose, causing the clutch plates to become cockeyed, jamming the gears. The clutch is so that the observer can ever-so-slightly tweak the telescope forward or backwards in RA, in order to center the target. There is another gearbox for the declination, but it’s still working OK, so we left it alone.

The synchronous gear-motor in the background. My pencil is pointing to the problem.

Of course, we still have to re-install the gearbox back in the scope.

Bob Bolster, mentioned above, was one of the founding members of the Hopewell Observatory. He was an absolute wizard at fixing things and keeping this telescope mount going, but he is no longer alive. I was afraid that I would not be able to fix this problem, but it looks like I’ve been successful.

I append an image of a very beautifully-refurbished Ealing telescope and mount – similar to the one owned by Hopewell – that belongs to the Austin Astronomical Society. Ours is so much more beat up than this one that it’s embarrassing! Plus, both we and the University of Maryland were unable to get the telescope itself, which is a Ritchey-Chretien design, ever to work properly. So we sold the mirror and cell to a collector in Italy for a pittance, and installed four other, smaller scopes on the mount instead.