Category Archives: science

Problems Solved with the Old 6″ Refractor?

23 Monday Sep 2019

Posted by in astronomy, Hopewell Observatorry, Optics, science, Telescope Making

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I found a few things that may have been causing problems:

(1) Whoever put the lens cell together last didn’t pay any attention at all to the little registration marks that the maker had carefully placed on the edges of the lenses, to show how they were supposed to be aligned with each other. I fixed that, as you see in the photo below. The reason this is probably important is that the lenses are probably not completely symmetrical around their central axes, and the maker ‘figured’ (polished away small amounts of glass) them so that if you lined them up the way he planned it, the images would be good; otherwise, they would probably not work well at all and could very well be causing the poor star test images we saw.

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2. The previous assembler also put eleven little tape spacers around the edges, between the two pieces of glass. More is apparently not better; experts say you should have three spacers, each 120 degrees apart from the other two. Done.

3. The bottom (or ‘flint’) element is slightly smaller than the other one (the ‘crown’), so it probably shifted sideways. That alone would be enough to mess up the star tests in the way that we saw. So I wrapped two thicknesses of blue painter’s tape around the outside of the flint, and put some three cardboard shims between the edges of the ‘crown’ and the aluminum cell.

4. There were no shims at all between the flint and the aluminum ring that holds it in place underneath. This caused some small scratches on the glass, and might have been warping the glass. I put in three small shims of the same type of blue painter’s tape, lined up with the other spacers.

We will see if these improvements help. I really don’t want to haul this all the way out to Hopewell Observatory and struggle with putting it back on the mount for a star test. That was just way too much work, much more than I expected! The next test will be with an optical flat placed in front of the lenses, and a Ronchi grating.

I would like to thank Bart Fried, Dave Groski, and several other people on the Antique Telescope Society website for their advice.

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By the way, these photos show how we held the refractor on the mounting plate for the Ealing mount at Hopewell Observatory.

A Weekend at Almost Heaven

06 Friday Sep 2019

Posted by in astronomy, Optics, science, Telescope Making, Uncategorized

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I spent Labor Day weekend at the Almost Heaven Star Party very close to Spruce Knob, the highest ridge in West Virginia. When the skies cleared at night, the stars and Milky Way were magnificent, but that only happened about 1 night out of three. My 12.5″ home-made Dobsonian telescope performed very well; in fact, because its primary and secondary mirror are almost fully enclosed by the light shrouds and upper cage, I was able to keep observing long after all the other refractors and Schmidt-Cassegrains were closed down by the heavy dew. (To keep the dew off of my finder scope and Telrad, I used large rubber bands to wrap chemical hand warmer packs around them, and that crude and cheap arrangement worked very well!)

Here are three photos taken by me:

Exploring the geology of Spruce Knob Mountain Center: Lyle Mars in blue shirt and white hat is in front of the entrance to a cave carved in limestone
Selfie with me in front of three others on the geology hike
This lovely sunset did not portend clear skies

All but the photo with the sextant were taken by Oscar.

Alan Goldberg teaching someone how to use a sextant
Me studying my charts, in front of parallelogram binocular mount
Oscar Olmedo and me at our campsite
Mike Laugherty and me
Mike Laugherty and me
Me fiddling with my 12.5″ home-made dob in the daytime
Me fiddling with the parallelogram binocular mount in the daytime
Mike Laugherty and me fiddling with binocular mount
Left to right: Mike Laugherty, Oscar Olmedo, me
The lottery drawing for a whole bunch of neat prizes. None of us 3 won anything.

Silvering Mirrors, and More, at Stellafane

05 Monday Aug 2019

Posted by in astronomy, flat, History, Math, monochromatic, optical flat, Optics, science, teaching, Telescope Making, Uncategorized

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For me, these were the two most significant demos at the 2019 Stellafane Convention in Springfield, Vermont:

(1) Silvering large mirrors, no vacuum needed

We had a demonstration by Peter Pekurar on how to apply a layer of Silver (metallic Ag, not aluminum) onto a telescope mirror, accurately, with a protective, non-tarnishing overcoat, that works well. I looked through such a scope; the view was quite good, and I was told that interferograms are great also.

What’s more, the process involves overcoating a mirror with spray bottles of the reagents, without any vacuum apparatus needed at all. Note: Silver coated, not aluminum coated. This is big for me because the upper limit at our club’s aluminizer is 12.5″, but some of us are working on larger mirrors than that; commercial coaters currently charge many hundreds of dollars to coat them.

You can find information on some of these materials at Angel Gilding. Peter P said he will have an article out in not too long. Here are a few photos and videos of the process:

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Finished mirror; notice it’s a little blotchy

 

 

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(2) Demo and links for Bath Interferometer (see http://gr5.org/bath )

How to set up and use a Bath interferometer to produce highly accurate interferograms of any mirror for many orders of magnitude less cash than a Zygo interferometer. As I wrote earlier, Alan Tarica had taken the lead on fabricating one at the CCCC – NCA ATM workshop, and we eventually got it to work, but found it rather frustrating and fiddly to use.

The presenter is a HS teacher, and it shows: he explains things very clearly! On his website ( http://gr5.org/bath ) you can get plans for 3-D printing the parts for the Bath device, if you have any access to a 3-D printer, so you can print the parts out for yourself. He also has links to vendors that are selling parts for it, such as certain small lenses, mirrors and beam splitters. He shows you where you can get them for very little money from Surplus Shed and such places. Or you can purchase his really inexpensive kits that he’s already 3-D printed for you. Plus parts for an XYZ stage, which you will need for fine focus. The whole setup (not counting mirror stand and two tripods, which he assumes you have access to already) is under $130.

I will need to look carefully at our setup as built almost completely by Alan, and see how it differs and what we would need to do to make it better. The problem is that there are lots of little, tiny parts, and many of them need to be adjustable. We saw him doing LOTS of little adjustments!

Before his talk, I had absolutely no idea how this (or similar interformeters) really worked. Now I understand: the interference fringes that we see are really contour lines – like we see on on a USGS topo map, only with the mirror tilted in one direction or the other. A big difference with the USGS topo map is that there, the contour lines (isohypses – a new word for me today) are often 10 feet to 100 meters apart. In interferometry, the contour intervals are either one or one-half lambda (wavelength of light) apart – a really tiny amount! We need that level of accuracy because the surface we are studying is sooooooo flat that no other measuring system can work. His explanation of this whole thing now makes perfect sense to me. And the purpose of the software (free!) is to un-slant the mirror and re-draw it using the countour-line information.

Beautifully clear explanation!

Caution: a friend who works professionally in optics told me his team had made three Bath interferometers, using cheap but good quality ebay xyz stages, and found that they were just too much trouble; so they borrowed a very expensive commercial interferometer (costing many tens of kilobucks) from another department and are using that instead. I’m not selling my house to get a Zygo interferometer!!! But I will try the Bath interferometer instead.

 

 

Latest Ronchi or Knife-Edge Tester for Mirrors and Other Optics Using a WebCam

07 Friday Sep 2018

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Here is the latest incarnation of my webcam Ronchi and knife edge (or Foucault) tester. It’s taken quite a few iterations to get here, including removing all the unnecessary parts of the webcam. I attach a still photo and a short video. The setup does quite a nice job of allowing everybody to see what is happening. The only problem is setting the gain, focus, exposure, brightness, color balance, contrast, and so on in such a way that what you see on the screen resembles in any way what your eye can see quite easily.

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Math – How Come We Forget So Much of What We Learned in School?

27 Monday Aug 2018

Posted by in astrophysics, education, History, Math, science, teaching, Telescope Making, Uncategorized

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This was a question on  Quora. Here is an answer I wrote:

In the US, judging strictly on what I’ve seen from my time in the classroom as both a student, a teacher, and a visiting mentor of other math teachers, I find that math and science was very often taught as sort of cookbook recipes without any real depth of understanding. The recent National Council of Teachers of Mathematics prescriptions have attempted to correct that, but results have been mixed, and the Common Core has ironically fostered a weird mix of conceptual math marred by teachers being *OBLIGATED* to follow a script, word-for-word, if they want to remain employed. Obviously, if students are really trying to understand WHY a certain mathematical or scientific thing/fact/theorem/theory/law is true, they are going to have questions, and it’s obviously the teacher’s job to figure out how best to answer said questions — which are not likely to have pre-formulated scripts to follow in case they come up — and which are going to take time.

Another thing that is true is that not everything in mathematics has real-world applications in every single person’s life. I taught a good bit of computer programming (aka ‘coding’ today), geometry, arithmetic, probability, algebra, statistics, and conic sections, and in fact I use a LOT of that every week fabricating telescope mirrors to amazing levels of precision, by hand, not for a living, but because I find telescope-making to be a lot of fun and good mental, aesthetic, manual, and physical exercise. But I’m a pretty rare exception!

Most people obviously don’t dabble in math and physics and optics like I do, nor should they!

In fact, I have made it a point to ask professional scientists and engineers that I meet if they actually use, on their jobs, all the calculus that they learned back in HS and college. So far, I think my count is several dozen “Noes” and only one definite “Yes” – and the latter was an actual rocket scientist / engineer and MIT grad and pro-am astronomer (and wonderful, funny, smart person) who deals/dealt with orbital rocket trajectories. (IIRC).

In France, when I went to school there 50 years ago and in my experience tutoring some kids at the fully-French Lycee Rochambeau near Washington, DC, is that they go very deeply into various topics in math, and the sequence of topics is very carefully thought out for each year for each kid in the entire nation (with varying levels of depth depending on what sort of track that the students elected to go into (say, languages/literature, pure math, or applied sciences, etc), but the kids were essentially obligated to accept certain ideas as factual givens and then work out more and more difficult problems that dealt with those particular givens. No questions allowed on where the givens came from, except to note the name of the long-dead classical Greek, French, Italian or German savant whose name is associated with it.

As an American kid who was mostly taught in American schools, but who also took 2 full years of the French system (half a year each of neuvieme, septieme, premiere, terminale, and then passed the baccalaureat in what they called at the time mathematiques elementaires, I found the choice of topics [eg ‘casting out nines’ and barycenters and non-orthogonal coordinate systems] in France rather strange. Interesting topics perhaps, but strange. And not necessarily any more related to the real world than what we teach here in the US.

Over in France, however, intellectuals are (mostly) respected, even revered, and of all the various academic strands, pure math has the highest level of respect. So people over there tend to be proud of however far they got in mathematics, and what they remember. Discourse in French tends to be extremely logical and clear in a way that I cannot imagine happening here in the public sphere.

So to sum up:

(a) most people never learned all that much math better than what was required to pass the test;

(b) only a very few geeky students like myself were motivated to ask ‘why’;

(c) most people don’t use all that much math in their real lives in the first place.

 

 

What a Great Night!

05 Monday Mar 2018

Posted by in astronomy, astrophysics, Hopewell Observatorry, monochromatic, Optics, Safety, science, Telescope Making, Uncategorized

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Just got back from an exciting astro expedition to Hopewell Observatory with one of the other members. Great fun!

Anybody living on the East Coast in March 2018 has just lived through a very strong, multi-day gale. The same weather system brought snow and flooding to the northeast, and here in the DC-Mar-Va area, it was cut off power to many (including my mother-in law) and caused almost all local school districts to close — even the Federal Government! Two of my immediate neighbors in DC had serious roof damage.

Today, Sunday, Paul M and I decided the wind had calmed enough, and the sky was clear enough, for an expedition to go up and observe. We both figured there was a good chance the road up to the observatory would be blocked by trees, and it turns out that we were right. My chainsaw was getting repaired – long story, something I couldn’t fix on my own – so I brought along work gloves, a nice sharp axe, loppers, and a 3-foot bowsaw. We used all of them. There were two fairly large dead trees that had fallen across the road, and we were able to cut them up and push them out of the way.

However, there was a large and very dangerous ‘widow-maker’ tree (two images above) that had fallen across the road, but it was NOT on the ground. Instead, was solidly hung up on the thick telecommunications line at about a thirty-degree angle to the ground. The power lines above it didn’t seem to be touched. You could easily walk under the trunk, if you dared (and we did), and you probably could drive under it, but of course the motion of the car just might be enough to make it crack in half and crush some unlucky car and its driver. Or maybe it might make the phone line shake a bit …

No thanks.

So, we didn’t drive under.

I called the emergency phone for the cell phone tower (whose access road we share) to alert them that the road was blocked and could only be cleared by a professional. I also attempted to call a phone company via 611, without much success — after a long wait, the person at the other end eventually asked me for the code to my account before they would forward me to somebody who could take care of it. Very weird and confusing. What account? What code? My bank account? No way. We will both call tomorrow. Paul says he knows some lawyers at Verizon, whose line he thinks it is.

But then: how were we going to turn the cars around? It’s a very narrow road, with rocks and trees on one side. The other side has sort of a ravine and yet more trees. Paul realized before I did that we had to help each other and give directions in the darkness to the other person, or else we would have to back up all the way to the gate! Turning around took about four maneuvers, per car, in the dark, with the other person (armed with astronomer’s headlamp, of course) yelling directions on when to turn, how much to go forward, when to stop backing up, and so on. Success – no injuries! We both got our cars turned around, closed them up, got our cutting tools, gloves and hats, and then hiked the rest of the way up, south and along the ridge and past the big cell phone tower, to the Observatory buildings themselves, moving and cutting trees as we went.

As we were clearing the roadway and walking up the ridge, we peered to the west to try to find Venus and Mercury, which had heard were now evening planets again. It wasn’t easy, because we were looking through LOTS of trees, in the direction of a beautiful multi-color, clear-sky sunset featuring a bright orange line above the ridge to our west. Winter trees might not have any leaves, but they still make the search for sunset planets rather tough. Even if you hold perfectly still, one instant you see a flash that’s maybe a planet, or maybe an airplane, and then the branches (which are moving in the breeze, naturally) hide it again. So what was it? Paul’s planetarium smartphone app confirmed he saw Venus. If the trees weren’t there, I think we also would have seen Mercury, judging by Geoff Chester’s photo put out on the NOVAC email list. I think I saw one planet.

In any case, everything at the observatory was just fine – no tree damage on anything, thanks to our prior pruning efforts. The Ealing mount and its three main telescopes all worked well, and the sky and stars were gorgeous both to the naked eye and through the scopes. Orion the Hunter, along with the Big Dog and the Rabbit were right in front of us (to the south) and Auriga the Charioteer was right above us. Pleiades (or the Subaru) was off high in the west. Definitely the clearest night I’ve had since my visit to Wyoming for the solar eclipse last August, or to Spruce Knob WV for the Almost Heaven Star Party the month after that.

Paul said that he and his daughter had been learning the proper names of all the stars in the constellation Orion, such as Mintaka, Alnilam, and Alnitak. As with many other star names, all those names are Arabic, a language that I’ve been studying for a while now [but am not good at. So complicated!] Mintaka and Alnitak are essentially the same Arabic word.

After we got the scopes working, Paul suggested checking out Rigel, the bright ‘leg’ of Orion, because it supposedly had a companion star. {Rajul means “leg”} We looked, and after changing the various eyepieces and magnifications, we both agreed that Rigel definitely does have a little buddy.

I had just read in Sky & Telescope that Aristotle (from ancient Greece) may have given the first written account of what we now call an “open cluster” in the constellation Canis Major (Big Dog – that’s Latin, which I studied in grades 7 – 12) called Messier-41, only a couple of degrees south of Sirius, the brightest star in the sky. A passage in a book allegedly written by Aristotle (roughly 230 BC) seems to indicate that he could see this object with averted vision. (He was trying to establish that it was a fuzzy patch in the sky that was most definitely NOT a comet, just like Charles Messier was doing almost exactly two thousand years later!)

M41 was quite attractive. But no, we didn’t then look at M42. Been there, done that many times before. And no, what you see with a telescope does not have all those pretty colors that you see in a photograph.

Instead, we looked on a multi-sheet star atlas (that stays in the observatory) near M41 and found three other open clusters, all really beautiful. We first found M38 and thought that in the C-14 and 6″ Jaegers, it looked very anthropoid or like an angry insect, if you allowed your mind to connect the beautiful dots of light on the black background. In the shorter 5″ refractor made by Jerry Short, it looked like a sprinkling of diamond dust. This cluster must have been formed rather recently. We then found M36, which was much less rich, but still quite pretty. Lastly, we found M37, another open cluster, which has a very bright yellow star near the center, against background of much fainter stars. It seemed to me that those other stars might be partly obscured by a large and somewhat translucent cloud of dust. We saw a web of very opaque dust lanes, which we confirmed by readings on the Web. Really, really beautiful. But I’m glad we don’t live there: too dangerous. Some of the stars are in fact red giants, we read.

Then we looked straight overhead, in the constellation Auriga. We decided to bypass the electronics and have Paul aim the telescope, using the Telrad 1-power finderscope, at one of the fuzzy patches that he saw there. He did, and my notes indicate that we eventually figured out that he found Messier-46 (yet another open cluster) with his naked eye! Very rich cluster, I think, and we even found the fan-shaped planetary nebula inside!

At this point we were getting seriously cold so we moved over just a little, using the instruments, to find M47, again, a very pretty open cluster.

Realizing that the cold and fatigue makes you do really stupid things, and that we were out in the woods with no way to drive up here in case of a problem, we were very careful about making sure we were doing the closing up procedures properly and read the checklist at the door to each other, to make sure we didn’t forget anything.

On the walk back, we saw the Moon coming up all yellowish-orange, with the top of its ‘head’ seemingly cut off. When it got a bit higher, it became more silver-colored and less distorted, but still beautiful.

I really thought all of those open clusters were gorgeous in their own right, and I think it would be an excellent idea to make photographs of them, but perhaps black dots on white paper, and give them to young folks, and ask them to connect the dots, in whatever way they feel like doing. What sorts of interesting drawings would twenty-five students come up with?

I am not sure which of our various telescopes would do the best job at making astro images. I have a CCD camera (SBIG ST-2000XM), with a filter wheel. What about just making it a one-shot monochromatic black and white image? I also have a Canon EOS Revel XSI (aka 450D, I think). Compare and contrast… The CCD is really heavy, the Canon quite light. I also have a telephoto lens for the Canon, which means that I have essentially four telescopes to choose from (but not a big budget!). One problem with the C-14 and my cameras is that the field of view is tiny: you can only take images of very small bits of what you can see in the eyepiece with your naked eye. This means you would need to make a mosaic of numerous pictures.

In any case, no imaging last night! Not only did I not feel like hauling all that equipment for a quarter of a mile, after all that chopping, sawing, and shoving trees, it turns out I had left my laptop home in the first place. D’oh!

I had previously found every single one of these open clusters when I made my way through the entire Messier list of over 100 objects, with my various home-made telescopes, which had apertures up to 12.5 inches. However, I don’t think I had ever seen them look so beautiful before! Was it the amazing clarity of the night, or the adventure, or the company? I don’t know!

But this was a very fun adventure, and this photography project – attempting to make decent images of these six open clusters – promises to be quite interesting!

 

 

 

 

 

Australian TV Bit on Me and the DC ATM Workshop

27 Monday Nov 2017

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Some very nice folks from the Australian Broadcasting Corporation came and interviewed me on film for a bit on folks who make their own telescopes to see the great August 2017 eclipse. Here is the link:

( https://www.facebook.com/abcnews.au/videos/10157157152414988/ )

Trying to Test a 50-year-old Cassegran Telescope

07 Thursday Sep 2017

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We at the Hopewell Observatory have had a classical 12″ Cassegrain optical tube and optics that were manufactured about 50 years ago.; They were originally mounted on an Ealing mount for the University of Maryland, but UMd at some point discarded it, and the whole setup eventually made its way to us (long before my time with the observatory).

 

The optics were seen by my predecessors as being very disappointing. At one point, a cardboard mask was made to reduce the optics to about a 10″ diameter, but that apparently didn’t help much. The OTA was replaced with an orange-tube Celestron 14″ Schmidt-Cassegrain telescope on the same extremely-beefy Ealing mount, and it all works reasonably well.

 

Recently, I was asked to check out the optics on this original classical Cassegrain telescope, which is supposed to have a parabolic primary and a hyperbolic secondary. I did Ronchi testing, Couder-Foucault zonal testing, and double-pass autocollimation testing, and I found that the primary is way over-corrected, veering into hyperbolic territory. In fact, Figure XP claims that the conic section of best fit has a Schwartzschild constant of about -1.1, but if it is supposed to be parabolic, then it has a wavefront error of about 5/9, which is not good at all.

Here are the results of the testing, if you care to look. The first graph was produced by a program called FigureXP from my six sets of readings:

figure xp on the 12 inch cass

my graph of 12 inch cass readings

I have not yet tested the secondary or been successful at running a test of the whole telescope with an artificial star. For the indoor star test, it appears that it only comes to a focus maybe a meter or two behind the primary! Unfortunately, the Chevy Chase Community Center where we have our workshop closes up tight by 10 pm on weekdays and the staff starts reminding us of that at about 9:15 pm. Setting up the entire indoor star-testing rig, which involves both red and green lasers bouncing off known optical flat mirrors seven times across a 60-foot-long room in order to get sufficient separation for a valid star test, and moving two very heavy tables into said room, and then putting it all away when we are done, because all sorts of other activities take place in that room. So we ran out of time on Tuesday the 5th.

A couple of people (including Michael Chesnes and Dave Groski) have suggested that this might not be a ‘classical Cassegrain’ – which is a telescope that has a concave, parabolic primary mirror and a convex, hyperbolic secondary. Instead, it might be intended to be a Ritchey-Chretien, which has both mirrors hyperbolic. We have not tried removing the secondary yet, and testing it involves finding a known spherical mirror and cutting a hole in its center, and aligning both mirrors so that the hyperboloid and the sphere have the exact same center. (You may recall that hyperboloids have two focal points, much like ellipses do.)

Here is a diagram and explanation of that test, by Vladimir Sacek at http://www.telescope-optics.net/hindle_sphere_test.htm

hindle sphere test

FIGURE 56: The Hindle sphere test setup: light source is at the far focus (FF) of the convex surface of the radius of curvature RC and eccentricity ε, and Hindle sphere center of curvature coincides with its near focus (NF). Far focus is at a distance A=RC/(1-ε) from convex surface, and the radius of curvature (RS) of the Hindle sphere is a sum of the mirror separation and near focus (NF) distance (absolute values), with the latter given by B=RC/(1+ε). Thus, the mirrorseparation equals RS-B. The only requirement for the sphere radius of curvature RS is to be sufficiently smaller than the sum of near and far focus distance to make the final focus accessible. Needed minimum sphere diameter is larger than the effective test surface diameter by a factor of RS/B. Clearly, Hindle test is limited to surfaces with usable far focus, which eliminates sphere (ε=0, near and far focus coinciding), prolate ellipsoids (1>ε>0, near and far foci on the same, concave side of the surface), paraboloid (ε=1, far focus at infinity) and hyperboloids close enough to a paraboloid to result in an impractically distant far focus.

We discovered that the telescope had a very interesting DC motor – cum – potentiometer assembly to help in moving the secondary mirror in and out, for focusing and such. We know that it’s a 12-volt DC motor, but have not yet had luck tracking down any specifications on that motor from the company that is the legatee of the original manufacturer.

Here are some images of that part:

Safer Table Saws Should Be Mandatory

14 Monday Aug 2017

Posted by in History, Safety, science, Telescope Making

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Three parts to this little essay:

  • What happened to me about a month into my retirement, with an old, nearly-free table saw that lacked SawStop safety features (and which I was using totally improperly, because I didn’t know better)
  • Table saws are one of the most commonly-used power tools both commercially and at home, and are responsible for an AMAZING number of injuries and amputations every DAY.
  • A fix for this exists — the technology included in every single SawStop table saw. The inventor tried, but failed to convince table saw manufacturers to incorporate this essential, and not-terribly-expensive feature, and they ALL turned it down, essentially saying that ‘safety doesn’t sell’. Congress has the power to make this feature mandatory and to save many a hand, finger, or eye.

Part One

These are not trick shots. It’s just my left hand, imaged poorly just now with my smart phone. I was really ashamed, embarrassed, and sad when this injury occurred, roughly a month after I retired from teaching, for several reasons:

(1) It turned out that I was using the table saw totally improperly, holding a very small piece of wood as I fed it into the blade

(2) I literally did not know that was an improper way of feeding wood into a table saw; I was treating it like a band saw

(3) I should have read up on safety rules for table saws, even though I had used them without incident quite a few times earlier, and thought that I was safe enough (and I wasn’t)

(4) While I am right-handed, losing part of one’s left-hand index finger and having the adjacent finger be mauled so that it lacks feeling on one side, and doesn’t bend properly, and is crooked, means that there are many things one can never do again – for example typing quickly and efficiently. The letters e, r, t, d, f, g, c, v, and b (look at your keyboard and if you ever learned touch typing, you’ll see why) are all now much harder for me to type. And unfortunately for me, E and T are the two most common letters in the alphabet. (I’m not asking for sympathy! Just don’t do this to yourself!! Wear safety equipment and read the fri&&14& manuals!)

 

On the good side, I am extremely grateful and amazed at the skill of Dr. Reisin, my hand surgeon. Without any warning that I could see, my hand got dragged into the blade by the tiny piece of wood. My two fingers looked like very fresh hamburger, and I thought I had lost them down to stumps. I was amazed that when I got my first view of the damage, I still had most of them! Yay Dr. Reisin! Really, amazing job!

In addition, we have Kaiser Permanente family high option insurance. It’s not cheap, something like $400 a month that I pay, plus I have a wonderful subsidy from the DC government, which pays something like $1000 a month. All of that adds up to just about 1/3 of my gross retirement pay, but at least I was never asked to liquidate my retirement savings or sell our house to pay for the astronomically huge bills for all of the doctors’ fees (think anaesthesiologist, primary care physician, ER physicians, surgeon, just to name a few) and the hospital stay and the several months of careful and skillful rehabilitation. It was tens of thousands of dollars, though I certainly don’t know the exact total. If we did not have medical insurance, it would have been very, very tough, but we had minimal co-pays for each visit and for the various antibiotics and painkillers. EVERYBODY SHOULD HAVE THAT!

Again, I was really embarrassed at my own stupidity. For the first few months, I labored under the misapprehension that the wood had been thrown INTO my hand by kickback. But a more knowledgeable friend (WHR) convinced me otherwise; plus I looked at the sawblade scars on the underside of the other pieces that I had fed through – in each case, the saw had started grabbing the wood and had left its marks on the pieces of plywood — and I was too stupid and ignorant to notice. This video shows how dangerous table saws can be – it’s pretty similar to what happened to me: the blade catches the wood, AND the author’s pushing block, AND just barely misses taking off his finger(s).

SECOND PART:

It took me a while to realize that I was far from the only person who had suffered this sort of injury. I was quite aware that the workers at my college (Dartmouth) were almost ALL missing a finger or two or five – but that was from industrial accidents in the textile mills that used to exist all over New England, but had moved on to other places, probably because the owners could get labor for even less and spend even less on safety than before… I wish now I had asked them more about those injuries… But I’m pretty sure that they were not operating table saws.

I did not know that anywhere from SCORES to HUNDREDS of Americans have some sort of an injury with a table saw not per year, not per month, not per week, but EVERY SINGLE DAY.

Let that sink in. Somewhere between 40 and 400 people in the USA have an accident with a table saw, EVERY SINGLE DAY. Some of these accidents were worse than mine, some were less so (two sources on numbers: here,  here and here, each with links pointing elsewhere. It seems to me reprehensible that Robert Lang, the author of the Popular Woodworking magazine (the second link), belittles the number of injuries, comparing them to the number of kids who are hurt by doors everyday.

‘Back in January 2005, the Consumer Product Safety Commission (CPSC) required that new tablesaw models include a riving knife and modular guard to prevent these injuries. Since that time injury rates have remained virtually unchanged, which begs the question: “Why are so many people hurt while using tablesaws, despite improvements in guards and splitters?”’ (source)

As soon as I could use my arm again, I supervised getting rid of that old table saw. I think we sold it for scrap iron. (It had been sold to us for a pittance by a friend — who passed away from a heart attack at a very early age, as it happened. I never had the chance to mention to him what happened to me.)

Fortunately, after this event, the same friend (WHB) got wind of someone who wanted to donate funds so that we at the NCA Amateur Telescope Making workshop could actually get a decent, SAFE table saw. We also used the monies to purchase a very nice H-Alpha solar telescope for the astronomy club under whose auspices we operate, as well as a nearly-unused Grizzly milling machine… And while it doesn’t have lots of fancy features, that SawStop table saw will immediately (in 0.003 seconds) if it senses anything like your finger touching the blade while in operation; if it does, it slams the blade down into an aluminum chunk and stops it immediately and OUT OF THE WAY. (Have you seen any of those hot-dog table-saw videos? or ) Sure, it kills the blade and the chunk of aluminum (roughly $60)  but that’s way better than cutting off your finger!

In fact, the inventor agrees to put HIS OWN finger into a SawStop table saw, under a high-speed camera and very bright lighting, here. He does so, and the sawblade stops instantly, you can see that no damage to his finger at all: no blood, no bruising, no nothing. The inventor says it felt a little like a buzzing insect or a tickle. Absolutely amazing!

Plus, the saws are really, really well made and easy to put together, and have a very good manual that comes with a spiral-bound notebook with laminated pages and very clear instuctions in English, that you can lay flat at any page you want.  In other words, not the incomprehensible hieroglyphics, printed on flimsy paper, that is so common with manuals today. (Think IKEA…) And the prices are well within range of the prices of other table saws with comparable features.

The original inventor has recently testified at the Consumer Product Safety Commission, and was interviewed by NPR. He could not get manufacturers to agree to put his device (or one just like it) into their saws, EVEN AS AN OPTION. So he set up his own company to make them.

It’s also reprehensible that something like the Power Tool Institute wants to prevent the government from making this electronic safety feature mandatory, as you can see here. 

It’s the usual crapload of hysterical propaganda: higher unemployment, making companies go bankrupt — the same lies that the Big Three carmakers said when they resisted putting in seat belts, antilock brakes, turn signals, doors that have hinges at the front and not the back, unleaded gas, airbags, and so on. But those inventions (and others) have saved untold millions of lives, despite the resistance of the rich and powerful. It’s disgraceful.

Yes, we ordinary humans do make mistakes, each and every single day. People are going to lose focus, or get distracted, or make stupid errors of judgement, like me. It doesn’t matter if you drive (or use a table saw) correctly 99.9% of the time: that still leaves that one time in a thousand where you don’t, AND IT CAN KILL YOU OR MAIM YOU FOR LIFE.

If the fix for that is simple — and even if it costs something — it should be done.

We are only human.